The premier mega-diameter four-clamp hydraulic butt fusion welding system supplied by Indus Industrial Group for Iraq’s largest civil water infrastructure, desalination outfalls, power station intake channels, and deep industrial sewer corridors. Engineered to fuse ultra-large thermoplastic piping from OD 630mm up to 1200mm (including heavy-wall SDR 11 and SDR 17 classes). This massive engineering package features an ultra-rigid reinforced structural box-beam chassis with dual high-tonnage hydraulic cylinders producing over 110 kN of clamping force, an integrated motorized overhead gantry crane arm for automated lifting of the electric facer and heating plate, a high-output 380V electro-hydraulic power station (200 bar) with multi-stage pressure regulators, and a complete precision-machined cast alloy reduction insert matrix (630, 710, 800, 900, 1000, 1200mm). Pre-commissioned, load-certified, and staged in Iraq for strategic infrastructure tenders.
| Pricing Verification | Commercial Quote on Demand (RFQ) |
| Welding Capacity | OD 630mm to OD 1200mm (Inserts: 630, 710, 800, 900, 1000, 1200mm) |
| Material Capabilities | HDPE PE100, PE100-RC, PE80, PP, PVDF (All standard SDR ratings) |
| Governing Standards | ISO 21307, DVS 2207-1, ASTM F2620, CE Safety Directive |
| Max Hydraulic Operating Pressure | 200 Bar (Proportional hydraulic control with digital readout) |
| Heating Mirror Power | 25.0 kW (Multi-zone electric matrix with high-durability PTFE coating) |
| Planing Facer Power | 4.0 kW (Heavy industrial gearmotor with dual reversible cutting heads) |
| Hydraulic Power Pack | 4.0 kW (380V 3-Phase 50Hz with oil cooling fan) |
| Integrated Gantry Crane | 1.5 kW Motorized hoist with 180° swing radius and safety limit switches |
| Total Connected Electrical Load | 34.5 kW (Recommended generator: 45 kVA to 50 kVA) |
| Axial Clamping Thrust | 112.5 kN at maximum operating pressure |
| In-Country Staging | Erbil Heavy Machinery Center, Baghdad Terminal, Basra Deep-Water Logistics Node |
| Sector & Division | Water & Wastewater (Div 01) |
| Parent Category | Hydraulic HDPE Butt Welders |
Strategic municipal water trunk headers, desalination intake and discharge channels, thermal power plant cooling pipelines, mega agricultural canal siphon crossings, and industrial refinery outfalls across Basra, Baghdad, Wasit, and Kurdistan.
For mega-scale infrastructure projects—including strategic raw water conveyances from the Tigris and Euphrates rivers, power generation intake loops, and deep industrial outfalls—butt fusion welding of massive pipes up to OD 1200mm requires specialized heavy engineering equipment. Indus Industrial Group supplies the flagship 1200mm hydraulic butt fusion welding package, manufactured strictly in compliance with ISO 21307 (high-pressure and dual-pressure regimes) and DVS 2207-1. The basic machine chassis is fabricated from heavy structural box-beam steel with hardened guide ways and dual high-displacement hydraulic cylinders generating an astounding 110 kN of axial thrust. This immense force ensures that heavy 1200mm pipe ends with significant gravitational sag and out-of-roundness are re-rounded and aligned with zero joint step error.
The system is engineered for maximum operational safety and ergonomics during handling of massive tooling components. The basic frame features an integrated motorized or hydraulic gantry jib crane arm that effortlessly hoists, traverses, and positions the 4.0 kW heavy-duty electric planer and the massive 25 kW PTFE-coated heating plate directly into the pipe centerline without external mobile crane assistance. The hydraulic power station utilizes high-pressure proportional valves with digital pressure telemetry and integrated oil cooling fans, maintaining consistent hydraulic clamping force throughout 60-minute cooling cycles in ambient temperatures up to +55°C without pressure leakage or thermal drift.
Indus Industrial Group provides full turnkey deployment for mega-welder acquisitions across Iraq. Available for immediate project staging from our central logistics hubs in Erbil, Baghdad, or Basra, each machine includes complete factory load-test certificates, hydraulic calibration documentation, a comprehensive reduction insert matrix from 630mm to 1000mm, and a full operational spare parts kit. We provide dedicated on-site engineering handover, technician training, and 24/7 field technical support to guarantee zero downtime on national infrastructure developments.
The machine features an integrated motorized gantry jib crane arm mounted directly to the machine chassis. It effortlessly lifts, balances, and positions the planer and heating plate into the centerline, completely eliminating the need for an external excavator or crane.
The total connected electrical load is 34.5 kW at 380V / 50Hz (three-phase). Indus Industrial Group recommends pairing this unit with a 45 kVA to 60 kVA industrial diesel generator to guarantee stable voltage during simultaneous heating and hydraulic motor operations.
Yes. With over 112 kN of hydraulic cylinder thrust, the system is fully certified to generate the required DVS 2207-1 interfacial fusion pressures (0.15 N/mm2) even on ultra-heavy-wall 1200mm SDR 11 pipes with wall thicknesses exceeding 109mm.
