Erbil Logistics Hub: Northern Plant Yard Baghdad Office: Central Tendering Basra Support Node: Southern Energy Supply
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Iraq Hubs: Erbil • Baghdad • Basra
IND-PRD-000007 Active Procurement Line Division 01 • Water & Wastewater

Compact Field Hydraulic Butt Fusion Welder (OD 63mm–250mm | DVS 2207-1 Turnkey Package | 100 Bar)

Engineering Metric & Operational Range:
⚡ OD 63mm–250mm | DVS 2207-1 Turnkey Package | 100 Bar

📄 Executive Technical Summary

Indus Industrial Group is the certified stocking distributor in Iraq for commercial 250mm four-clamp hydraulic butt fusion welding machines, engineered for high-productivity jointing of PE80, PE100, and PP-R thermoplastic pipes. Delivered as an all-in-one turnkey operational package, the system comprises a heavy-duty cast aluminum four-clamp basic machine chassis, an electro-hydraulic power station with precision pressure-holding accumulator (0 to 100 bar), an electric planing facer with dual reversible HSS blades, a digital PTFE-coated heating plate with electronic temperature PID control up to 270°C, a robust storage stand, and a complete concentric reduction insert matrix covering OD 63, 75, 90, 110, 125, 140, 160, 180, 200, 225, and 250mm. Fully compliant with DVS 2207-1, ISO 21307, and ASTM F2620, pre-calibrated and load-tested in-country, ready for immediate project site mobilization.

Key Engineering Features & Performance

All-in-one turnkey commercial package including 4-clamp chassis, hydraulic power pack, electric facer, PTFE heating plate, and complete 63-225mm insert matrix.
Precision hydraulic pressure control unit (0–100 bar) with pressure-holding accumulator for silent, uninterrupted cooling cycles.
Strict adherence to international welding standards DVS 2207-1, ISO 21307, and ASTM F2620 for PE80, PE100, and PP pipes.
Lightweight cast aluminum basic frame providing high torsional clamping rigidity with compact trench maneuverability.
In-country stock availability across Erbil, Baghdad, and Basra staging yards for immediate job-site mobilization within 24 to 48 hours.
Backed by Indus Industrial Group comprehensive 12-month warranty, certified operator training, and local spare parts inventory.

📋 Technical Datasheet Parameters

RFQ Pricing Model
Pricing Verification Commercial Quote on Demand (RFQ)
Working Welding Range OD 63mm to OD 250mm (Includes reduction inserts: 63, 75, 90, 110, 125, 140, 160, 180, 200, 225, 250mm)
Applicable Materials HDPE (PE80, PE100, PE100-RC), PP, PVDF, PB
Governing Standards DVS 2207-1, ISO 21307, ASTM F2620, CE Machinery Directive
Hydraulic Operating Pressure 0 to 100 Bar (Precision gauge with dual timer controls)
Heating Plate Power & Temp 2.0 kW | Electronic PID digital control up to 270°C (Accuracy +/-3°C)
Planing Facer Power 1.1 kW (Heavy-duty electric drive with safety micro-switch)
Hydraulic Station Power 0.75 kW (220V 50Hz single phase, generator compatible)
Total Electrical Load 3.85 kW (Operates on standard 5.0 kVA portable field generator)
Basic Frame Construction Reinforced Cast Aluminum Alloy (4 Clamps with quick-release levers)
In-Country Staging Hubs Erbil Central Logistics Yard, Baghdad Logistics Hub, Basra Staging Depot
Sector & Division Water & Wastewater (Div 01)
Parent Category Hydraulic HDPE Butt Welders

🏗 Infrastructure Applications & Project Deployments

Municipal water distribution branch networks, urban sewage force mains, agricultural drip irrigation header pipelines, telecommunication HDPE duct bundles, building plumbing water mains, and industrial cooling lines across Baghdad, Erbil, Basra, and Kirkuk.

🔬 Authoritative Engineering Analysis

Indus Industrial Group supplies contractors and municipal water directorates across Iraq with the definitive four-clamp hydraulic butt fusion welding package for pipe diameters OD 63mm through 250mm. Manufactured in strict alignment with international welding codes DVS 2207-1, ISO 21307 (dual and single pressure parameters), and ASTM F2620, this system guarantees 100% molecular joint fusion with weld tensile strength matching or exceeding virgin PE100 pipe material. The robust four-clamp basic chassis is forged from high-tensile lightweight aluminum alloy, delivering outstanding structural torsional rigidity to eliminate pipe axial misalignment while allowing compact trench maneuvering in confined urban excavations. Every unit is supplied with complete reduction insert sets from 63mm to 225mm, quick-disconnect flat-face hydraulic couplers, and an integrated thermal storage frame protecting hot heating mirrors from ambient desert sand and wind.

Engineered for continuous heavy-duty field cycling under high mechanical load, the electric hydraulic power pack utilizes an industrial-grade gear pump paired with a diaphragm accumulator that maintains continuous hydraulic pressure without cycling the electric motor during prolonged cooling cycles. The dual-edge electric planing facer incorporates a built-in safety micro-switch preventing accidental rotation outside the machine frame, with high-torque gear transmission capable of facing heavy-wall SDR 11 and SDR 9 pipes in seconds. The high-performance heating mirror features proprietary non-stick PTFE coating and independent digital temperature controller (+/-3°C accuracy) with dual analog backup thermometers, eliminating weld temperature fluctuations even when powered by portable job-site diesel generators.

To ensure seamless execution for infrastructure contracts in Iraq, Indus Industrial Group maintains immediate equipment inventory staged across our centralized logistics yards in Erbil, Baghdad, and Basra. Every welder package undergoes rigorous pre-dispatch hydraulic pressure calibration and electrical insulation safety testing at our Iraqi service centers. We provide direct on-site technical handover, certified operator training, comprehensive spare parts availability (hydraulic seals, heating elements, planer blades), and a full 12-month industrial warranty backed by factory-certified Iraqi service engineers.

Technical & Procurement FAQs

Can this 250mm hydraulic welder be powered by standard mobile field generators in Iraq?

Yes. The entire equipment package requires a total connected electrical load of 3.85 kW at 220V / 50Hz. It operates reliably on standard 5.0 kVA to 6.5 kVA portable diesel or gasoline field generators commonly deployed across Iraqi job sites.

Are all reduction inserts included in the standard commercial package?

Yes, Indus Industrial Group supplies this model as a complete turnkey package containing the full concentric aluminum reduction insert matrix: 63, 75, 90, 110, 125, 140, 160, 180, 200, and 225mm. No auxiliary insert orders are required to begin field welding.

What is the delivery timeline and technical warranty support in Iraq?

Units are physically stocked in our Erbil, Baghdad, and Basra staging yards for immediate dispatch within 24 to 48 hours nationwide. We provide an official 12-month commercial warranty, comprehensive spare parts inventory, and on-site operator commissioning support.

Engineering Search Tags & Material Index:
# HDPE butt welding machine Iraq # 250mm hydraulic butt welder # PE100 pipe welding equipment Erbil # hydraulic butt fusion machine Baghdad # HDPE pipe welder supplier Basra # DVS 2207 butt welder # plastic pipe fusion machine price Iraq
B2B Corporate Procurement

Commercial Quotation Desk

Pricing: Commercial Quote on Demand (RFQ) Official factory pricing for verified projects & tenders.
Classification Hierarchy:
• Division: Water & Wastewater
• Category: Hydraulic HDPE Butt Welders
• Reference: IND-PRD-000007
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Official Corporate Inquiry

Request a Technical Quotation (RFQ)

Our Central Engineering & Procurement Desk in Erbil, Baghdad, and Basra will process this specification and return an official tender offer within 24 business hours.

🔒 Official Corporate Record. Confidential procurement protocol.