High-precision CNC fully-automated hydraulic butt fusion welding system certified by Indus Industrial Group for natural gas distribution grids, petrochemical process piping, and high-specification municipal water infrastructure in Iraq. Designed for pipe diameters OD 90mm through 355mm, this intelligent system completely eliminates operator error through automated computerized closed-loop control conforming to ISO 21307, DVS 2207-1, and GIS/PL2-3 standards. Equipped with an integrated optical barcode scanner that reads pipe resin, diameter, and SDR to automatically calculate, regulate, and execute the entire welding sequence—including hydraulic drag measurement, facing, heating, rapid mirror extraction, fusion pressurization, and cooling cycles. Automatically records every joint parameter, generating tamper-proof PDF weld audit inspection dossiers with GPS coordinates exportable via USB. In-stock in Iraq with full technical support.
| Pricing Verification | Commercial Quote on Demand (RFQ) |
| Automated Size Range | OD 90mm to OD 355mm (Inserts: 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315, 355mm) |
| Applicable Materials | HDPE (PE100, PE100-RC, PE80), PP, PVDF (SDR 26 down to SDR 7.4) |
| Governing Standards | ISO 21307 CNC, DVS 2207-1, GIS/PL2-3, CE Machinery Directive |
| Automation Level | Full CNC Closed-Loop (Automatic drag, facing, heating, ejection, cooling) |
| Hydraulic Max Pressure | 160 Bar (Electro-proportional valves with digital pressure sensors) |
| Data Storage Capacity | 10,000 Weld Cycles (PDF & CSV format exportable via USB/Bluetooth) |
| Heating Plate Power | 3.5 kW (Electronic digital PID control with automatic temperature compensation) |
| Electric Planer Power | 1.5 kW (High-torque electric gear drive with safety interlock) |
| Hydraulic Unit Power | 1.5 kW (220V 50Hz single-phase or 380V 3-phase options) |
| Total Electrical Load | 6.5 kW (Operates on standard 8.0 kVA to 10 kVA generator) |
| Staging Depots in Iraq | Erbil Central Technical Depot, Basra Oil & Gas Logistics Hub, Baghdad Hub |
| Sector & Division | Water & Wastewater (Div 01) |
| Parent Category | Hydraulic HDPE Butt Welders |
City natural gas distribution grids, oilfield associated gas pipelines, petrochemical chemical transfer lines, high-spec municipal potable water networks, and ministerial infrastructure tenders across Baghdad, Basra, Erbil, and Kirkuk.
For natural gas distribution networks, hazardous petrochemical lines, and high-profile ministerial infrastructure projects in Iraq, quality verification and zero-defect joint integrity are strictly mandated. Indus Industrial Group supplies the CNC fully-automated hydraulic butt fusion welding system for pipe sizes OD 90mm through 355mm. Governed by ISO 21307 and DVS 2207-1 automated protocols, this computerized equipment takes full autonomous control of the hydraulic power unit, eliminating human error from the welding cycle. The operator simply scans the barcode on the pipe or selects the standard, diameter, and SDR on the industrial touchscreen: the system automatically executes every phase with micro-bar hydraulic accuracy.
The system incorporates state-of-the-art closed-loop hydraulic and thermal sensing. Before each weld, the CNC controller performs an automatic dynamic drag pressure measurement, adjusting the target fusion pressure dynamically to compensate for trench friction and pipe weight. During the critical changeover phase, the automatic hydraulic mirror ejection mechanism extracts the heating plate in under 3 seconds, ensuring the molten polymer faces never oxidize. The integrated microprocessor monitors ambient temperature, bead build-up height, soaking time, and hydraulic pressure decay, instantly aborting the weld and alerting the operator if any parameter deviates outside strict tolerance limits.
Every joint completed by this CNC welder is logged in internal flash memory (up to 10,000 weld records), generating certified tamper-proof inspection reports containing operator ID, GPS coordinates, project reference, pressure-time graphs, and quality pass/fail ratings exportable via USB or Bluetooth. Staged in our Erbil and Basra facilities, Indus Industrial Group provides turnkey packages with complete reduction inserts from 90mm to 315mm, calibration certificates, on-site commissioning, and certified operator training, ensuring full compliance for Ministry of Oil and international EPC pipeline contracts.
The CNC unit controls the hydraulic valves, timing, and movement automatically. It reads pipe parameters via barcode, measures drag pressure, monitors melt bead formation, automatically ejects the heater, applies exact fusion pressure, and enforces the full cooling time without allowing premature unclamping.
Each weld cycle produces a tamper-proof PDF audit report and CSV data file containing pressure-time graphs, ambient temperatures, operator names, and GPS coordinates. Data is downloaded instantly to a standard USB flash drive or transferred via Bluetooth.
Yes. This unit conforms to ISO 21307 CNC and GIS/PL2-3 specifications, satisfying the highest tier of international quality compliance for natural gas networks, oilfield concessions, and major municipal water projects.
