Indus Industrial Group supplies heavy-duty Fabricated Segmented (Mitred) HDPE Bends, Elbows, and Wye Laterals engineered across large nominal diameters from DN315 to DN1600 in angles of 11°, 22.5°, 30°, 45°, 60°, and 90° in pressure ratings SDR11, SDR17, and SDR26 according to ISO 4427-3, EN 12201-3, and DVS 2205 standards. Precision-manufactured from certified virgin PE100 pipes using computer-controlled angular saw cutting and multi-clamp hydraulic butt fusion welding, these large-diameter fittings provide customized directional routing for major water transmission trunks, river intake lines, and cooling circuits across Iraq.
| Pricing Verification | Commercial Quote on Demand (RFQ) |
| Governing Standards | ISO 4427-3 / EN 12201-3 / DVS 2205 / DIN 16963-1 |
| Diameter Envelope | DN315 to DN1600 (Nominal Outside Diameter OD) |
| Angles Available | 11.25°, 22.5°, 30°, 45°, 60°, 90° (Custom angles on request) |
| Bending Radii | R = 1.5 × D (Standard) / R = 2.5 × D (Long Radius) |
| Pressure Classes | SDR11 (PN16) / SDR17 (PN10) / SDR26 (PN6) |
| Welding Specification | DVS 2207-1 Dual-Pressure CNC Butt Fusion Welding |
| Raw Material | Virgin PE100 Black Pre-Compounded Pipe Compound |
| Quality Inspection | 100% visual bead check + ultrasonic weld testing |
| End Preparations | Plain Beveled Spigot / Factory Fitted Stub Ends with Backing Rings |
| Sector & Division | Water & Wastewater (Div 01) |
| Parent Category | HDPE Butt Fusion Fittings |
Major municipal water transmission trunks, Tigris and Euphrates river raw water intake stations, thermal power plant cooling loops, WWTP outfall diffuser lines, and cross-country water transfers across Baghdad, Erbil, Basra, Wasit, and Nineveh.
Fabricated Segmented (Mitred) HDPE Bends and Wye Laterals represent the indispensable engineering solution for large-diameter directional flow changes in mega water conveyance pipelines, raw river water intake stations, and thermal power plant cooling loops across Iraq. For pipeline diameters exceeding DN315 up to DN1600, monolithic injection molding is technically unfeasible. Indus engineered fabricated fittings solve this requirement by precision-cutting heavy-wall virgin PE100 pipes at calibrated miter angles and welding the segments together using CNC multi-clamp hydraulic butt fusion equipment per DVS 2205 and EN 12201 standards.
To maintain maximum structural safety, our segmented bends are manufactured with generous sweeping radii (R = 1.5D or R = 2.5D), utilizing 2, 3, or 4 miter segments for 45° and 90° bends. This reduces internal fluid shear stresses, minimizes turbulence, and allows derating factors compliant with international engineering codes. For high-pressure lines where full PN16 rating is required, Indus manufactures segmented bends using heavier pipe schedules (e.g., SDR9 or SDR11) so that the derated assembly fully meets the pipeline operating pressure.
Every welded joint undergoes complete visual and ultrasonic weld inspection with internal and external weld bead deburring. Backed by extensive fabrication yards at our Erbil Heavy Plant Yard, Baghdad Central Logistics Depot, and Basra Port Hub, Indus provides custom miter angles, companion stub ends, and full EN 10204 3.1 inspection certification across all 19 Iraqi governorates.
Per DVS 2205, segmented bends have a derating factor between 0.8 and 0.6 depending on miter angle and segment count. To maintain a full 16 Bar working rating on a project, Indus manufactures the bend using thicker SDR11 or SDR9 pipe stock, ensuring the final fitting meets the project operating pressure with full safety margins.
Yes. Indus operates dedicated pipe fabrication workshops in Erbil, Baghdad, and Basra capable of fabricating custom-angle bends (e.g., 17°, 33°, 58°) and 45° wye branches to match precise contractor survey drawings within 48 to 72 hours.
Yes. Every fabricated fitting is accompanied by an inspection certificate documenting welding technician qualification (per DVS 2212), CNC butt-welding parameter data-logger printouts, and ultrasonic weld integrity reports.
